Reel-O-Matic by Reel-Neat Systems  - Machinery for Reeling and Coiling of Wire

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Products

Take-Up / Spooling Machinery
Pay-Out Machinery
Coiling Machinery
High Speed Spoolers / Coilers
Inline / Extrusion / Processing
Light Duty Equipment
Modular Pay-Out Machinery
Cut-To-Length Machinery
Caterpullers & Capstans
Reel Rack / Storage
Re-Reevers
Reel - Transporters > Trailers
Measurers
Reels
Custom Machinery > Levelwind
Accumulators
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Cut-To-Length Machinery

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Product Image - Automated cut-to-length and Measuring System

Automated Cut-to-length and Measuring System

 (2)
The CTL Series is designed to automatically pull, measure and cut small gauge flexible material such as insulated wire, aircraft cable, plastic, rubber hose, twine, rope, etc. The puller consists of a fractional horsepower gear motor that is controlled by a 120 V SCR Variable Speed Drive. The counter is an electronic predetermining stop-to-length unit with slow-down and prescaling for in-field calibration. Read-out configurations are available in feet, inches, and metric. Hydraulic, air, abrasive, and other cutting devices are available to suit your requirements.
Also available is a Hot-Knife Cutter for rope and cordage operations which allows cutting and automatic whipping (searing) of material ends. A batch counter stops the unit once ...


Product Image - Heavy duty Cut-to Length

Heavy Duty Cut-To-Length

"Caterpuller" Puller
  • 2 HP "Caterpuller" feed (enclosed in Lexan Guard)
  • Material Capacity to 2" dia.
  • Lighted Power Switch
  • Start/Stop Button
  • Totalizing Batch Counter
  • Emergency Stop
  • 16" dia. Abrasive Cut-Off Saw
  • Adjustable Pressure Control
  • Variable Speed Drive Motor
  • Electronic Predetermining Counter
  • Speed: 0-100 FPM
Various Take-Up and Pay-Out Machines available for use with HD-CTL.
Consult us about your special applications.


Product Image - Cut-to-Length with Integral Powered Pay-out

Cut-to-length with Integral Powered Pay-out

 (4)
Specifications
  • Pay-out Reel Capacity: 20" to 48" dia. x 36" wide x 2,500 lbs.
  • 0 to 90 FPM maximum speed
  • Tension - Automatically Dancer Controlled
  • 1-3/8" dia. Pay-out Shaft with bushings for 2", 2-1/2" & 3" Arbor Holes
  • 2 HP SCR Variable Speed Pay-out Drive, 230V, 1 Ph.
  • Electronic Predetermined Stop-to-Length and Totalizing Batch Counters
  • Tool Tray & Tape Storage Box
Consult us about your special applications.


Product Image - PRT-13

Shaftless and Shafted Reel

 (3)
The PRT is provided with deep cycle (8 hr. duty rated) rechargeable batteries as its power source.
Battery energy powers the Hydraulic System providing lift, lateral arm movement and also powers the machine in transport mode. Transport forward and reverse with 3 speeds.
The PRT if desired may be positioned in front of a Take-up Machine and utilized as a Pay-out Device.

Standards Specifications

  • Shaftless
  • 12 or 24 Volt Battery Pack
  • Speeds: 3 forward and 3 reverse
  • Safety Reverse Button.
Models available from 5000 lb. to 20000 lb. capacity.
Consult us about your special applications.


Product Image - PRT-5 Transporter with Manual Shaftless

Transporters and Pay-outs

 (6)
Standard Specification

Shafted Models

  • Manual Hydraulic Lift Jack
  • Powered Mobility
  • 12 or 24 Volt Deep Cycle Battery Pack
  • Automatic Stop When Control Steering Arm is Released
  • Emergency Safety Button
  • Single or Multiple Transport Speed
  • Heavy Duty Reel Shaft with Bushings.
Consult us about your special applications.


Product Image - RT5

Reel Trailers

 (7)
Standard RT Features :
  • Main Frame - structural tubing
  • Reel shaft
  • Adjustable pintle eye hitch
  • Independent manually operated hydraulic system for each cylinder for uneven terrain
  • Positive reel lock for transport position
  • Safety chains
  • Lighting package
  • Self-loading feature
  • Dual hand pumps for faster loading
Custom Lighting Packages are available.
Consult us about your special applications.


Item Image - SPPT10

Reel Trailer Puller-Tensioner

 (3)
Product Image - Specialty Rim Drive Shaftless Take-up and Pay-out Equipment

Specialty Rim Drive Shaftless Take-up and Pay-out Equipment

 (2)
Take-Up and Pay-Out Equiptment.

The SRDF can be utilized as either a Take-Up or a Pay-Out machine. An idler roller is manually adjustable allowing the SRDF to accommodate reel diameters from 24" to 48". Also included is a set of adjustable guide collars for different width reels, leveling pads, bolt down tabs and forklift slots.

Other capacities to your specifications.
Consult us about your special applications.

Product Image - Rim Drive Dereelers

Rim Drive Dereelers

 (2)
Pancake Interleafer
DD88 - No lifting of Reel during loading and reduced scrap.
DD90 - Runs constantly with auto-synchronized speed control while material is supplied from a stamping machine, without operator supervision.
Custom drive systems for extremely slow, or fast operations are available.


Product Image - CTLP-250

Accumulators and Prefeeds

 (2)
For smooth, tension controlled transition between pay-out equipment and process lines such as cut-to-lengths and extruders.
Accumulators of various types are available to work in conjunction with other Reel-O-Matic® Equipment, or an existing process line, dependent upon material type and size as well as line speed requirements.
Reel-O-Matic® will provide a system to meet your specifications.
Also available in different sheave diameters & speed ranges.

Consult us about your special applications.

Product Image - Walk Through Shaftless

Walk-Through Shaftless

 (10)
Reel-O-Matic®'s walk-through take-up and pay-out series machinery may be loaded and unloaded without reels leaving the floor; no pits, no ramps and no shafts. lifting and stub shaft (pintle) positioning is achieved at the touch of a button. Units may be hydraulically or electromechanically powered.
  • Standard speed range 0-35 or 0-70 RPM
  • Optional dual speed range 0-35 and 0-70 RPM available
  • Independent pintle arm movement standard - Optional simultaneous pintle arm movement available.

Consult us about your special application.

Product Image - In-Line Shaftless

In-Line Shaftless

 (6)
The IL series is designed for In-Line take - up or pay - out for manufactures. Provided with an SCR variable speed drive system (or tension controlled drive ) for smooth, precise synchronized speed control.

Consult us about your special application.

Product Image - In line Traversing

In-Line Traversing Reel

Superior levelwind performance with constant material centerline.

Standard Features

  • Fully electromechanical system
  • Dual station loading controls
  • Digitally controlled levelwind with electronics display and keypad to program traverse speed by entering material diameter
  • Variable speed AC or DC drive system
  • Adjustable and self centering material entrance guide rollers
  • Reel capacities to customer specifications.
Consult us about your special application.


Product Image - In line Accumulator Dancer

In-Line Accumulator Dancer Controlled

 (4)
Economical shafted machines for process Line speed synchronization.

Standard Features

  • Heavy duty stationary frame with bolt down tabs
  • Variable speed SCR drive system
  • 10" Dia. UHMW guide sheaves manual hydraulic lift jack.
Consult us about your special applications.


Product Image - In Line High Capacity Stationary

In-line High Capacity Stationary Shaftless

 (5)
For fiber optic and all other material process lines.
Capacities from 500 to 60000 lbs.

Available Features

  • Accumulator/dancer speed control
  • Precise tension control
  • Digitally controlled automatic levelwind systems
  • 4-Speed transmission for varying torque and speed applications
  • Speed ranges from 1 to 3,000 feet per minute
  • Dual front mounted controls (Standard).
  • Consult us about your special application.

Product Image - Powered Turntables

Powered Turntables

 (5)
For use with any material including: Strip Stock
Reel-O-Matic®'s PT Series Powered Turntable is used for paying off Wire, Cable, Hose, Wire Rope, and other flexible products.
Consult us about your special applications


Product Image - ILT Series Traversing Reel or Coil Take-Up

ILT Series Traversing Reel or Coil Take-Up

The ILTR Series permits the levelwinding of material while maintaining a constant centerline as the Take-up unit oscillates while accumulating material.

Standard Features

  • AC or DC Variable Speed Drive.
  • Electromechanical levelwinding system, fully enclosed for safety.
  • Electronic levelwind control with key pad entry.
  • Components designed for constant use environment.
  • Superior Levelwind Performance.
  • Increase Productivity
  • Reduce Costs
  • Efficient
  • Superior Levelwind
  • Reliable
Consult us about your special applications.


Product Image - CAT-2

"Caterpullers" and Capstans

 (2)
For pulling material from Pay-out equipment, or for in-process applications such as extruders, drawing lines, stranding lines and braiders.

Constant Line Speed and Pull
"Caterpullers" and Capstans both standard and custom, are available to operate with other Reel-O-Matic® equipment and/or existing process lines.
Based upon material type and size, as well as line speed and line pull requirements.
Reel-O-Matic® will provide a system to meet your precise specifications.

Consult us about your special applications.